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Russ Nickel Alloy is a trusted manufacturer in Manila, Philippines, specializing in high performance steel products. We offer a wide range of aluminum bronze sheets and plates, known for their exceptional durability, corrosion resistance and durability in harsh industrial environments. Our products address a variety of industries including marine, oil and gas, and aerospace. We are committed to quality products and customer satisfaction, providing customized solutions to meet specific requirements, and ensuring the highest levels of performance and reliability.
Russ Nickel Alloys, located in Manila, Philippines, stands out as a dependable manufacturer and supplier of top-notch welding consumables. They specialize in products like the AWS Class ERNiCrCoMo-1 MIG and TIG Filler Welding Wire and Rod. With a strong focus on quality, precision, and durability, this company serves a diverse array of industries that need exceptional welding solutions for high-temperature and corrosion-resistant applications. Russ Nickel Alloys takes pride in delivering expertly crafted filler materials that adhere to international standards, making them a go-to partner for welding professionals in fields such as aerospace, power generation, chemical processing, and marine engineering throughout the Philippines and beyond.
| Specifications | ASTM B505 / ASME SB505, BS EN 10088-2, en 10028-7, IS 6911, AMS 4640, UNS C63000, UNS C95800, UZ19AL6, UNS C95510, AMS 4880 |
| Dimensions | MSRR, AMS, BS, JIS, AISI, ASTM, GB, DIN, EN, etc |
| Size Range | Cold Rolled : 0.5-6.4 mm Hot Rolled : 3.0–10.0 mm |
| Width | 1000mm, 1219mm, 1500mm, 1800mm, 2000mm, 2500mm, 3000mm, 3500mm, etc |
| Length | 2000mm, 2440mm, 3000mm, 5800mm, 6000mm, etc |
| Thickness | 0.3 mm to 120 mm |
| International Standard of Sheets | ASTM A480 ASTM A959 ASME IID EN ISO 9445 EN ISO 18286 EN 10051 EN 10088-1 ISO 15510 |
| Tolerances (width / thickness) | EN 10258/ DIN 59381 EN 10151 EN 10088 |
| Finish | 2B, 2D, BA NO (8), Cold rolled sheet (CR), Hot rolled plate (HR), SATIN (Met with Plastic Coated), No.1 finish hot rolled, 1D, 2B, No.4, BA, 8K, satin, mirror etc. |
| Hardness | Half Hard, Soft, Hard, Quarter Hard, Spring Hard |
| Form | Sheet, Plain Sheet, Flat Shim, Flat Sheet, Shim Sheet, Rolling Sheet, soft annealed, descaled, sheared, annealed |
| Value Added Service | Cladding, Heat Treatment, Annealed, Pickling, Polish, Rolling, Cutting, Bending, Forging, Minor Fabrication Etc. |
| Profiling | Plasma Plate Cutting Laser Plate Cutting Oxy-propane Flame Cutting |
| Alloy | Aluminium | Iron | Nickel | Manganese | Zinc | Arsenic |
| CuAl5 | 4.0–6.5% | 0.5% max. | 0.8% max. | 0.5% max. | 0.5% max. | 0.4% max. |
| CuAl8 | 7.0–9.0% | 0.5% max. | 0.8% max. | 0.5% max. | 0.5% max. | |
| CuAl8Fe3 | 6.5–8.5% | 1.5–3.5% | 1.0% max. | 0.8% max. | 0.5% max. | |
| CuAl9Mn2 | 8.0–10.0% | 1.5% max. | 0.8% max. | 1.5–3.0% | 0.5% max. | |
| CuAl10Fe3 | 8.5–11.0% | 2.0–4.0% | 1.0% max. | 2.0% max. | 0.5% max. | |
| CuAl10Fe5Ni5 | 8.5–11.5% | 2.0–6.0% | 4.0–6.0% | 2.0% max. | 0.5% max. |
| Properties | Metric | Imperial |
| Hardness, Rockwell C | 27 | 27 |
| Tensile strength (M30 and O61 tempers) | 690 MPa | 100000 psi |
| Yield strength (M30 and O61 tempers) | 380 MPa | 55100 psi |
| Elongation at break (in 50 mm, 1% reduction in area) | 1.00% | 1.00% |
| Elastic modulus | 117 GPa | 17000 ksi |
| Compressive yield strength (at permanent set of 0.1%) | 450 MPa | 65300 psi |
| Compressive yield strength (at permanent set of 1%) | 880 MPa | 128000 psi |
| Poisson’s ratio | 0.34 | 0.34 |
| Charpy impact (@ 18.0 – 100°C/ -0.400 – 212°F, keyhole) | 3.00 J | 2.21 ft-lb |
| Izod impact (@ 18.0 – 100°C/ -0.400 – 212°F) | 3.00 J | 2.21 ft-lb |
| Fatigue strength (@# of cycles 1.00e+8, M30 temper) | 460 MPa | 66700 psi |
| Machinability (UNS C36000 (free-cutting brass) = 100) | 20 | 20 |
| Shear modulus | 42.3 GPa | 6140 ksi |
The AWS Class ERNiCrCoMo-1 MIG and TIG Filler Welding Wire and Rod are primarily made of nickel (Ni), with notable amounts of chromium (Cr) at 20–23%, cobalt (Co) at 10–15%, and molybdenum (Mo) at 8–10%. This thoughtfully designed composition provides remarkable mechanical strength, with typical tensile strength hitting 760 MPa (110 ksi) and an elongation of about 30%. The alloy is specifically engineered for outstanding high-temperature stability, corrosion resistance, and weldability, making it perfect for challenging environments. Its performance characteristics ensure structural integrity even under extreme thermal conditions, offering a long service life in critical industrial applications.
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These AWS Class ERNiCrCoMo-1 MIG and TIG Filler Welding Wire and Rod are commonly used for welding nickel-based alloys like Alloy 617 and other high-temperature materials. They play a crucial role in industries that demand excellent resistance to oxidation, carburization, and corrosion, particularly at temperatures above 1000°C. Typical applications include gas turbines, heat exchangers, furnace components, reformer tubes, and pressure vessels in power plants, petrochemical facilities, and aerospace settings. Their exceptional metallurgical properties and reliability under intense stress make them a favored choice for both fabrication and repair.
