Russ Nickel Alloys is a reputable manufacturer and supplier located in Manila, Philippines, with a focus on high-performance Monel Flanges. Known for their outstanding resistance to corrosion and impressive mechanical properties, these flanges are built to endure tough industrial conditions. Russ Nickel Alloys prioritizes precision engineering, durability, and compliance with global standards, making their products ideal for critical applications. Their Monel Flanges find extensive use in sectors such as chemical processing, marine engineering, oil & gas, and power generation, offering leak-proof connections and remarkable strength even in extreme conditions for long-lasting, reliable performance.
Monel Flanges are primarily made from a nickel-copper alloy that consists of about 63% nickel and 28–34% copper, along with trace amounts of iron, manganese, and other elements. This unique composition provides the flanges with excellent resistance to seawater, steam, acids, and alkalis. On the mechanical side, they boast high tensile and yield strength, great ductility, and good weldability. Monel Flanges retain their strength and stability even at high temperatures and under significant pressure, making them perfect for critical operations. Their blend of strength, corrosion resistance, and toughness guarantees reliable performance in challenging environments.
| Specifications | Monel 400 Flanges |
|---|---|
| Methods Of Forging | Casting Forging Rolling Cutting |
| DIN Standard | PN6/ PN10/ PN16/ PN25/ PN40/ PN64 |
| Equipment | Pushing Machine Press machine electric bevelling machine |
| Class | Class 150 to 2500. PN 2.5 to PN 250. |
| Use In | Marine & dredging Sanitation Process Instrumentation Oil and Gas Petrochemical/ Refinery/Chemical Power etc. |
| Manufacturing Productivity | 600 ton per month |
| JIS Standard | 5K/ 10K/ 16K 20K/ 30K/ 40K/ 63K |
| Size | 1/2” to 24” (customized diameters: up to 60”.) |
| Face Type | RF (Raised Face), RTJ (Ring Type Joint) |
| EN Standard | 6Bar/ 10Bar/ 16Bar/ 25Bar/ 40Bar |
| Supporting Material For Flanges | Gasket/ Ring Joint/ Flanges Bolts |
| Testing | Hydrostatic testing machine Magnetic particle detector Direct-reading Spectrograph UI trasonic flaw detector |
| Grade | C | Mn | Si | Cu | S | Ti | Ni | Al | Fe |
| Monel 400 | 0.3 max | 2.0 max | 0.5 max | 28.0 – 34.0 | 0.02 max | – | 63.0 min | 0.50 max | 1.0 – 2.5 |
| Temp° F | Tensile (psi) | .2% Yield (psi) | Elongation in 2” % |
|---|---|---|---|
| 70 | 110,600 | 54,900 | 44 |
| 1000 | 89,000 | 35,600 | 49 |
| 1200 | 83,000 | 35,400 | 54 |
| 1400 | 67,000 | 34,400 | 53 |
| 1600 | 45,000 | 28,200 | 58 |
At Russ Nickel Alloys, we take pride in being the largest supplier, exporter, and manufacturer of Monel Flanges in Manila, Philippines, providing cutting-edge solutions for all your piping needs. Our state-of-the-art production plants are strategically located in the Philippines, allowing us to maintain a vast inventory of over 16,000 tons of premium-quality materials readily available in stock. We are dedicated to delivering superior products and services, ensuring reliability and excellence for our global clientele.
Contact us to get a quick quote for your requirement.
Monel Flanges are popular across various industries thanks to their remarkable corrosion resistance and strength. They are particularly well-suited for applications in marine engineering, oil & gas pipelines, chemical and petrochemical processing, desalination plants, and power generation. These flanges are essential for securely connecting pipes, valves, pumps, and other equipment, ensuring leak-free, high-integrity joints. Monel Flanges excel in environments that are exposed to seawater, acidic solutions, and high-pressure systems. Their durability, resistance to oxidation, and ease of fabrication make them a top choice for critical and long-term industrial applications.
